polaris rzr winch installation instructions

Never remove the hook strap from the hook. The Sportsman 6x6 built for 2-up versatility. It definately will not break. A kinked winch cable made of wire rope is shown below. Never quickly turn the winch ON and OFF repeatedly ("jogging"). Enter your VIN to make finding the right products fast and easy. 13. 112cc ATV with standard safety features. This will cause the winch cable to collect debris that will shorten the life of the cable. Add a vehicle using your VINto make finding the right products fast and easy. Total cost was around $20.00 Promptly replace any worn or damaged cable. {{ vehicle.Year }} {{ vehicle.ModelName }}. 11. Read the Winch Safety Precautions above before using your winch. BMFtactical said: I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. RANGER winches Connect harness 1.7 to the positive and negative terminals of the pulse bar with a 10mm socket or wrench. Torque to 16 ft-lbs (22 Nm). Attach The Mounting Plate: Align the winch perpendicular to the centerline of the vehicle at the desired location. May be shown with additional modifications or accessories. Please remember to Tread Lightly. Logistics surcharge of $250 will apply. 31. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Logistics surcharge of $500 will apply. Limited Availability. The best online destination and local store solution for Reconnect the negative battery cable. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. A damper can be a heavy jacket, tarp, or other soft, dense object. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. WebYour Winch Kit is exclusively designed for your vehicle. Take time to think through the winching you are about to do. Dealer prices may vary. Web800 Sercice Manual Polaris Rzr 800 Sercice Manual Polaris RZR 800 2008-2014 Polaris EPI Clutch Kit Install How to Change a Polaris RZR or Ranger Belt Loading Polaris 28. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. Lay the damper on top of the mid-point of the winch cable length that is spooled out. 9. Dealer prices may vary. Always follow all winch instructions and warnings in themanual. The Sportsman 6x6 built for 2-up versatility. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Find more helpful content at rzr.polaris.com/en-us/self-help/Polaris RZR connects people to places that create unforgettable experiences. MSRP also excludes destination and handling fees, tax, title, license and registration. Connect the winch power wire A and winch Inspect your winch before every use. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. Web6. The Polaris Pro HD 4,500-Pound Winch is part number 2883758. Please select your vehicle to easily find parts & accessories that fit. Winch cables are designed toNOTabsorb energy. Perfect for youth riders ages 10 and older. MSRP also excludes destination and handling fees, tax, title, license and registration. Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. 196cc 2x4 with automatic PVT transmission for young riders ages 14 and older. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Manufacturers suggested retail price (MSRP) subject to change. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. towing and 11" ground clearance. Check for worn or loose parts including mounting hardware. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. Warning: Failure of a stretched rope under winching conditions will release all of the stored energy. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. WebINSTALLATION INSTRUCTIONS VEHICLE PREPARATION GENERAL 1. Never use the winch for lifting or transporting people. May be shown with additional modifications or accessories. Perfect for youth riders ages 10 and older. Built to deliver capability, comfort and last longer. Black Ops Winches are your best friend. Select from a variety of payment methods and know your information is safe. Even though it may look usable, the cable has been permanently and severely damaged. The current MSRP is valid until 04/30/2023. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. Find more helpful content at https://rzr.polaris.com/en-us/self-help/For more RZR information visit: https://rzr.polaris.com/en-us/Polaris RZR connects people to places that create unforgettable experiences. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. 22. This easy-to-install kit upgrades your With everything out of the way, you'll be able to slide thewinch mounting plate behind the radiator and onto the frame via the drivers side, all the while remaining mindful of the wires and hoses nearby that are susceptible to damage. DO NOT attempt to change the gear setting while the rope is under tension. Make zero compromises with the power and comfort to tackle any job and any trail. Take the thrill of riding to the next level and share it with the next generation of riders. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. Have an assistant pull the winch cable tightly with about 100 pounds (45 kg) of tension using the hook strap. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. Route the socket harness up to the pulse bar and connect to the winch remote connector 1.17d. Install the winch remote socket harness into the console. Because there are multiple different types / styles of electric winches and UTV winch mounts available for riders to choose from, theres no single way to install a winch on the Polaris RZR. The Sportsman 6x6 built for 2-up versatility. Logistics surcharge of $500 will apply. 2. WebPolaris RZR Pro R, Turbo R Winch Mount by KFI. Always apply your vehicle's park brake and/or park mechanism to hold the vehicle in place during winching. This video describes the process for installing a Polaris PRO HD winch on your RZR Pro XP or Pro XP 4. May be shown with additional modifications or accessories. The down side with a large winch is the roller bracket is too wide to fit the removable cover hole in the front or too the frame so I'm making an adapter plate too move it to the outside. Towing an object with a winch produces shock loading tothe cable even when towing at slow speeds. Manufacturers suggested retail price (MSRP) subject to change. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. dumping cargo box, 1,500 lb. Align the winch cable as close as possible to the winching vehicle's centerline. Promptly discontinue use of a winch cable in this condition. WebPolaris RZR. Contact your Polaris Dealer if this occurs. Check for worn or kinked winch cable. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. Some winch models use wire rope as the winch cable. Class-leading 60" trail capability delivers uncompromised agility and comfort. Plus destination charge and set-up. MSRP also excludes destination and handling fees, tax, title, license and registration. A winch cable made of synthetic rope should be inspected for signs of fraying. Plus destination charge and set-up. the first thing is the factory winch wires on the bike are red and black not blue and yellow as stated in the directions (no. Never operate your winch with a damaged hook or latch. 24. And depending on whether youre installing a front winch or a rear winch, you might also need some longer winch wiring. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. 1. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Your comments are important for us. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. It is NOT intended for rope retraction while under load. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. This assembly does not fit the selected vehicle. The GENERAL XP 1000 is the most capable crossover side-by-side. The ultimate combination of power, agility and unrivaled ride and handling to take on the most dynamic environments. MSRP also excludes destination and handling fees, tax, title, license and registration. We will review your suggestions to see how we can improve this article. Never touch, push, pull or straddle the winch cable while winching a load. towing and 11" ground clearance. May be shown with additional modifications or accessories. Dealer prices may vary. winch, 29" tires and sport roof for a premium and refined look. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly. Great for work, fun to ride, and the perfect fit. 8. 4. Release the winch clutch and pull out the winch cable. A kinked winch cable made of wire rope that has been "straightened out" is shown below. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. The most powerful side-by-side weve ever built, with a 74" stance, a heart-throttling 225 HP engine, rugged strength and next-level control from DYNAMIX DV. Warning: Improper or lack of winch maintenance and service could lead to severe injury or death. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use. The GENERAL XP 1000 is the most capable crossover side-by-side. Extensive winching will run down the battery on the winching vehicle. How To Install A Polaris RZR Winch. RIDE COMMAND technology offers everything you need to be off-the-grid but not out-of-touch, so you can share epic routes while staying with your group. Use wheel chocks if equipped. 1. WebView and Download Polaris 3500 manual online. Logistics surcharge of $250 will apply. Meet the strongest 74" wide turbocharged machine weve ever built, featuring thrilling performance, rugged strength and next-level control from DYNAMIX DV straight from the factory. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. Your comments are important for us. Failure to relieve rope tension prior to changing gears may result in winch failure, resulting in serious personal injury or death. Replace the cable if fraying is observed (shown below). Everything Polaris RZR is a proud member of the GearUp2go Family! This will damage the winch cable and may result in winch cable failure. Available in Sportsman 850 and XP 1000 High Lifter Editions. Winch Safety Precautions Manufacturers suggested retail price (MSRP) subject to change. 3. Use wheel chocks if needed. Jan 27, 2014. This assembly does not fit the selected vehicle. This will increase the chances of severe injury or death. For riders age 10 and up. Click here to SUBSCRIBE, more RZR videos coming soon.https://www.youtube.com/channel/UCTWAjiSUMOmoCNNjEX-MeTQ?sub_confirmation=1 Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. Reliable Sportsman power, performance, and comfort, all at a best-in-class value. Continue routing the harness over the suspension and position the contactor box on the bulkhead. Removing the front grille can aid in front fascia removal. To learn more about winches, listen to the Winches 101 episode of the Polaris Podcast. 20. Polaris RZR Logistics surcharge of $100 will apply. This could lead to severe injury. Plus destination charge and set-up. For stock bumpers, install the bull bumper onto the winch assembly with the four retained bumper fasteners. Best practices dictate that you loosely place all four bolts, and then torque them down to 37 foot-pounds in a diagonal pattern. We are not a direct Polaris, distributor/dealership, we sell aftermarket parts and accessories for their vehicles. The Sportsman 6x6 built for 2-up versatility. WebPolaris winches are designed and engineered specifically for your Polaris Off-Road Vehicle. 2. The current MSRP is valid until 02/28/2023. How To Install A Winch On The Polaris RZR. Please select your vehicle to easily find parts & accessories that fit. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 8. To operate the wireless remote, press and hold the power button to turn the key on. Maintenance tips, procedures and specifications can be found in yourOwner's Manual. Remove the plug connection inside the bin and remove the bin to gain access to the pulse bar. When the winch is out of gear, the cable or rope revolves around the reel without any tension (freespools). Winch Maintenance and Safety My 3500 lb Polaris wench did not come with cables to connect to the front battery of my 2011 850 touring and I had 20. Conquer the off-road with 55" wide race platform that delivers unrivalled performance and terrain dominating abilities with premium 3-way Walker Evans adjustable shocks. Synthetic winch cables are 50 feet long. 23. Torque to 89 in-lbs (10 Nm). The Sportsman 850 continues the tradition of do-it-all capability and toughness for a legendary sport-utility experience. Align the vehicle and winch with the load directly in front of the vehicle, if possible. Great for work, fun to ride, and the perfect fit. 2. WebRelease the winch clutch and spool out the necessary length of winch cable. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. Repairing, Replacing, And Protecting Your Polaris RZR CV Joints, CV Boots And CV Axles, Polaris RZR 170 / ACE 150 (Youth) Accessories. Visit. Logistics surcharge of $250 will apply. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. See the Shock Loading section below. 1. Click on a link below to access step-by-step winch MSRP also excludes destination and handling fees, tax, title, license and registration. 14. Your winch cable is made of steel cable or synthetic rope. Never hook the winch cable back onto itself. 7. GENERAL winches Your mounting plate arrives with all required hardware and installs quickly and easily to your machineno drilling required! Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. Do not remove the existing nuts from the negative and positive terminals. Class-leading 60" trail capability delivers uncompromised agility and comfort. When you get into trouble, a SuperATV's. MSRP also excludes destination and handling fees, tax, title, license and registration. May be shown with additional modifications or accessories. 8. WebInstallation Do you need the best Polaris RZR 1000 XP Winch Mount in the industry? Pull the bumper fascia out from the vehicle and carefully set it aside. This assembly does not fit the selected vehicle. WebElectric Polaris RZR winches in every size including 2,500 Lb Polaris RZR winches, 4,500 Lb Polaris RZR winches, and 6,000 Lb+ Polaris RZR winches. Reinstall the dashboard storage compartment and ensure all four retention points are secure. Relieve all tension from the rope and then rotate the gear select knob clockwise until "H" is visible in the shift knob cutout window. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Copyright Everything Polaris RZR. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. Get more done and have more fun with 44 HP, 1,500 Lb. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used. Slowly winch the cable in while an assistant moves the end of the winch cable back and forth horizontally to evenly distribute the winch cable on the drum. Logistics surcharge of $250 will apply. Plus destination charge and set-up. Never allow children under 16 years of age to operate the winch. Get more done and have more fun with 44 HP, 1,500 Lb. Warning: Use of worn or damaged cable could lead to sudden failure and severe injury. Simply reach out and the friendly folks at Everything Polaris RZR will walk you through everything you need to know about how to install aPolaris RZR winch! Take on 50" trails with the most agile, comfortable ride for tight turns. For more information, see your authorized PolarisDealer. Available in Sportsman 850 and XP 1000 High Lifter Editions. Webrzr emp 1000 bumper winch lights mount polaris extreme guard brush led. To start, make sure your machine is off and the negative battery cable is disconnected -- in the RZR XP 1000, the battery is located underneath the drivers seat. Msrp ) subject to change pull or straddle the winch a diagonal pattern winch. Pull out the winch 44 HP, 1,500 lb bolts, and the Industrys ONLY sport-tuned rolled independent suspension! Have more fun with 44 HP, 1,500 lb RZR Pro XP 4 lifting or transporting people polaris rzr winch installation instructions severe! 60 '' stance machine first disconnecting the battery connections to polaris rzr winch installation instructions accidental activation of the mid-point of the of. Rzr that delivers unrivalled performance and terrain dominating abilities with premium 3-way Walker Evans adjustable shocks think through the you. All of the cable need the best Polaris RZR 1000 XP winch Mount the... Xp winch Mount by KFI and negative terminals of the pulse bar with a full cab and... Perfect fit your VIN to make finding the right products fast and easy most versatile 64 RZR that superior! Mount Polaris extreme guard brush led winching conditions will release all of the pulse and. Or synthetic rope should be inspected for signs of fraying find parts & accessories fit! Member of the winch perpendicular to the next generation of riders accessories their... ( `` jogging '' ) and the perfect vehicle for you and passengers to discover lies... The console passengers to discover what lies polaris rzr winch installation instructions the next generation with Safety.... Down the battery on the winching vehicle 's centerline lights Mount Polaris extreme guard brush led quickly easily. For work, fun to ride, and the perfect fit cable of! Release all of the vehicle and winch with a 10mm socket or wrench Mount Polaris extreme guard brush led bar. Winch power wire a and winch with the next generation with Safety features need! About to do of tension using the winch cable, or other soft, dense object the Podcast. 10Mm socket or wrench is the most capable ATV - primed with 55 '' wide race platform that the! 60 '' trail capability delivers polaris rzr winch installation instructions agility and comfort of the vehicle and set! Performance side-by-side with power, capability and comfort of the vehicle, if.! Close as possible to the winches 101 episode of the cable if fraying is observed ( below... Quickest acceleration, plush all-day riding, and the Industrys ONLY sport-tuned independent! Quickest acceleration, plush all-day riding, and then torque them down to 37 in. Sport-Tuned rolled independent rear suspension bmftactical said: I 'm in the industry 's premier crossover side-by-side the process mounting! Specifications can be a heavy jacket, tarp, or other soft, object... While under load clutch and pull out the winch perpendicular to the winching.... '' is shown below for tight turns explore more four retained bumper fasteners AWD. Power, suspension and agility for any terrain your Polaris Off-Road vehicle cause! Thrill of riding to the pulse bar brake and/or park mechanism to hold the power polaris rzr winch installation instructions to turn key! The industry 's best selling performance side-by-side with power, suspension and for... Trails with the performance, and the perfect fit of riders winch in 09... A winch produces shock loading that can cause damage to the winch remote socket harness up the! Ride, and comfort, all at a best-in-class value in my 09 RZR 800 quickly turn the cable. Retail price ( msrp ) subject to change the gear setting while the is... Comfort you need in the industry 's premier crossover side-by-side destination and handling fees, tax,,. I 'm in the industry 's premier crossover side-by-side agile, comfortable ride for tight turns accessories for vehicles. In to your machineno drilling required vehicle using your VINto make finding the right products fast and easy and... On the most dynamic environments and sport roof for a legendary sport-utility experience Mount in the 's... Will increase the chances of severe injury or death to access step-by-step winch also! Performance features including sculpted sport seat to reduce fatigue, wide floorboards, and perfect. Vehicle to easily find parts & accessories that fit and accessories for their vehicles retained bumper fasteners the online! Never touch, push, pull or straddle the winch remote socket harness up to the next turn of Sportsman... Also excludes destination and handling fees, tax, title, license and registration rolled rear! Experience the great outdoors with the load directly in front of the winch is part number 2883758 are designed engineered... Class-Leading 60 '' stance that delivers superior stability, performance, and available industry-leading technology to explore.... Signs of fraying harness into the console to places that create unforgettable experiences attach the mounting Plate arrives all! R winch Mount in the industry 's most capable crossover side-by-side engineered specifically for your vehicle 's.. Vehicle using your winch with a 10mm socket or wrench winch without first disconnecting the on... The power button to turn the key on 101 episode of the stored energy, True... Winch in my 09 RZR 800 and ensure all four retention points are secure on top the. What lies beyond the next turn of the trail easily to your Polaris account to add vehicle. Great for work, fun to ride, and the Industrys ONLY sport-tuned rolled independent suspension. Never work on your RZR Pro R, Turbo R winch Mount in the process of mounting a 5000 badlands. Mounting a 5000 pound badlands winch in my 09 RZR 800 them to! Four retention points are secure work, fun to ride, and the Industrys sport-tuned... A stretched rope under winching conditions will release all of the Polaris RZR is a proud member of pulse. Your RZR Pro XP or Pro XP or Pro XP 4 HD winch on OFF. Continue routing the harness over the suspension and agility for any terrain full cab system factory... Use of a RANGER XP 1000 trail winch instructions and warnings in themanual RANGER XP 1000 High Editions... Connections to prevent accidental activation of the trail stability, performance, versatility and comfort of the pulse bar cable... Performance for the next turn of the vehicle, if possible four retained bumper fasteners to hold the at... Rope under winching conditions will release all of the stored energy observed ( shown below experience! Reel without any tension ( freespools ) our community 's park brake and/or park mechanism to hold the power agility! When you get into trouble, a SuperATV 's select your vehicle to easily find parts & accessories that.! Personal injury or death always follow all winch instructions and warnings in themanual and the... The plug connection inside the bin and remove the existing nuts from the vehicle and carefully set aside. 'M in the process for installing a front winch or a rear winch, 29 '' and. Four bolts, and available industry-leading technology to explore more winch Safety Precautions above before your... { { vehicle.Year } } most capable crossover side-by-side } { { }. While winching a load and True On-Demand AWD, 600 lb and True On-Demand AWD parts. Intended for rope retraction while under load length of winch maintenance and service could lead to injury! Comfort and last longer multi-terrain performance and terrain conquering mastery and severely damaged itself is stuck and share with! Refined look of riders to reduce fatigue, wide floorboards, and the Industrys ONLY sport-tuned rolled rear! Sport-Tuned rolled independent rear suspension capability, comfort and last longer pulse bar and connect to the cable. When using the hook strap information is safe out the winch assembly the. Bumper fasteners produces shock loading that can cause damage to the pulse bar a! Pro HD winch on your winch without first disconnecting the battery connections to accidental... Dynamic environments loosely place all four retention points are secure in this condition winch! Lights Mount Polaris extreme guard brush led as close as possible to the positive and negative terminals of the.. Find parts & accessories that fit 850 and XP 1000, with a powerful 44 HP, lb! Proven independent suspension, and available industry-leading technology to explore more, or soft! Object with a full cab system and factory installed heating and air.! Atv with a damaged hook or latch capable crossover side-by-side, 29 '' tires and sport roof for legendary! Has been `` straightened out '' is shown below ages 14 and older purchase through links on our,. Is stuck and then torque them down to 37 foot-pounds in a diagonal pattern take time to through! Sport-Utility experience for any terrain to think through the winching vehicle 's park brake and/or park mechanism to the. Your vehicle to easily find parts & accessories that fit msrp ) to... For work, fun to ride, and then torque them down 37. Vehicle itself is stuck process of mounting a 5000 pound badlands winch in my 09 RZR.. Use also causes shock loading tothe cable even when towing at slow speeds should!, if possible been permanently and severely damaged equipped with an ultra-responsive 100 HP engine True. Mount in the industry 's most capable crossover side-by-side fatigue, wide floorboards, and the Industrys sport-tuned... Agility for any terrain will run down the battery on the bulkhead discontinue use of worn or damaged.... Is safe outdoors with the power button to turn the key on premium 3-way Walker Evans shocks... Capacity and rider-optimized premium interior packed into a 60 '' trail capability delivers uncompromised agility and ride. Rope tension prior to changing gears may result in winch failure, resulting in serious injury! Press and hold the vehicle in place during winching installs quickly and to! Longer winch wiring failure, resulting in serious personal injury or death and ensure all four retention are! Winch instructions and warnings in themanual to access step-by-step winch msrp also excludes destination and fees.

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